honda gx160 kill switch not working

The flywheel brake seems to work rightfull stop in 1 to 1.5 seconds. So much so that the way the previous owner stopped the engine by dropping throttle do low does not work. I can cut about 200 linear feet before the engine quits. Finally I replaced the carb(and gaskets), replaced the coil, the plug, air filter, and flushed the gas tank three times. I removed the carb and cleaned three times, with no success. JavaScript is disabled. Details Or fastest delivery June 5 - 8. I am now stopping the engine by choking the carb. If it wont run without the choke, and you dont have an air leak, that means the carb you put on it most likely needs to be rejetted to run right, it needs more fuel. It seems I am looking at all the parts correct. This switch will be located on the engine, but it may be operated from a remote location, such as a bail on a lawn mower handle. check the main jet for a blockage.. if you see any water in the fuel bowl or seperator that may be the problem. A worn electrode will have too wide of a gap to get a good arc, while a damaged insulator could be shorting out the spark plug, transferring power to the engine instead of out through the electrodes. Have a push mower I got used. The red switch on the front of the engine will have a yellow wire leading down into the low oil shut-off of the engine, clip the low oil shut-off near the block, strip that wire and lead into that wire. if you're going to use a universal switch not the Honda one then you will have to re-wire it based on the new key switch and it's functions. Magneto coil inspect diagnose troubleshoot easy fix. Amazon.com: 4 sets Low Oil Alert Sensor and On Off Switch Engine Kill Switch for Honda GX120 GX160 5.5HP GX200 6.5HP GX240 8HP GX270 9HP GX340 11HP GX390 13HP : Electronics Electronics Computers & Accessories Networking Products Switches $1075 FREE delivery June 13 - 29. This counteracts the load by applying more throttle, restoring the balance. Motor Vehicle Maintenance & Repair Stack Exchange is a question and answer site for mechanics and DIY enthusiast owners of cars, trucks, and motorcycles. If your engine does not start, the most obvious thing to check is that it has not run out of petrol. WI, Leroy. Why recover database request archived log from the future. Could the problem be the oil switch. I am generally pretty good at small engines and such, but this thing Cars, SUV's, Vans, Trucks, RV's, Boats and Gasoline Outdoor Power Equipment, Outdoor Gasoline and Electric Powered Equipment and Small Engines, What to Do When a Cold Engine Is Hard to Start, What to Do When a Hot Engine is Hard to Start, Is It Time For a Tune-up Yet ? Pretty cheap. 1996-2023, Amazon.com, Inc. or its affiliates. There are two key parts to safely stopping a typical mower engine: Thanks for the diagram. 2023 LawnMowerForum.com. How to Repair a Honda GCV160 gcv190 Lawnmower Honda Engine that WILL NOT SHUT OFF! If it could how could I jumper it out? Small wire that goes to the coil. If this wire is damaged or becomes disconnected, the spark plug wont fire. #1 Have a push mower I got used. I ran the generator with the oil level switch disconnected. You can use the jets from the carb that came off the engine, there is a pilot jet under thr black plastic idle speed screw, and a main jet inside the bowl. When replacing the coil, there needs to be a small gap between it and the flywheel. The best answers are voted up and rise to the top, Not the answer you're looking for? As soon as the engine is started and spinning under its own power the governor internals are being spun too. check your valve clearance just to rule it out and then get a compression reading. It is a basic model, with no flywheel brake, no safety arm/lever on the push handle, and no other safety switches. Follow along with the video below to see how to install our site as a web app on your home screen. This electricity is stored in the coil until it is needed. A governed engine is relatively throttle-open when the engine is off. For an engine that just starts and revs up to max, it could be that the governor mechanism is not working. The faster the engine goes, the more the governor tries to close the throttle. How can I send a pre-composed email to a Gmail user, for them to edit and send? Was running OK. Your email address will not be published. How much of the power drawn by a chip turns into heat? FLYPIG ON Off Engine Stop Kill Switch for Honda GX120 GX160 GX200 GX240 GX270 GX340 GX390 36100-ZE1-015, 2-Pack Engine On Off Stop Switch for Honda GX120 GX160 GX200 GX240 GX270 GX340 GX390. Required fields are marked *. JavaScript is disabled. A forum community dedicated to all Hobbyists. Had a bent crank and the owners are thick, so it was brought to me when it "wouldn't start" here. Come join the discussion about die cast, models, slot cars, radio control vehicles, classifieds, swaps, and more! Thanks for the suggestions. Site design / logo 2023 Stack Exchange Inc; user contributions licensed under CC BY-SA. Getting frustrated. Now it ran when I first checked it over (that's how I found the crank was bent, wow did I turn it off quick! The throttle butterfly is linked to the governor arm via the usual arrangement (weak spring plus rigid control rod) and the whole assembly moves freely. Also consider the age of the fuel, if it has been more than 3 months it may have gone stale. There should be two wires next to the switch that can be disconnected by pulling them apart, as well as a grounding tab located on the back of the switch that should be bent back. Mower about 8 to 10 years old, stored in air conditioned garage. I can push it all the way to the kill switch end of the engine and rev the engine down to a slightly too fast idle, I can move it to the other side and rev the engine up but what I can't work out is supposed to shut the throttle down/move the governor arm towards idle. #1 I have a Honda GX 270 that runs perfect except that it will not turn off using the on and off switch. In Germany, does an academia position after Phd has an age limit? JavaScript is disabled. . You can always disconnect the wire from the switch. item 8 2) ENGINE KILL SWITCH ON/OFF FOR HONDA GX120 GX160 GX200 GX240 GX270 GX340 GX390 2) ENGINE KILL SWITCH ON/OFF FOR HONDA GX120 GX160 GX200 GX240 GX270 GX340 GX390. I had it running this afternoon while driving I hit a bump and the engine quit. For a better experience, please enable JavaScript in your browser before proceeding. This switch works. You must log in or register to reply here. For ED1000 EZ1400 EG1400 EG1000 EZ2500 EZ3500 EZ5000 generator. Test with kill switch lead disconnected at coil, and spin engine with recoil starter not by hand to test for spark. View our Privacy Policy here. What closes the throttle on a Honda GX120? All information is provided "AS IS." Got a mower in the shop for repair. When combined with the fact that a running engine has a governor trying to push the throttle closed, we'll reach a point where the two mechanisms are balanced. the serial number should be stamped into the engine block just below the blower housing on a flat surface about 1/2 inch wide. The problem you're having can be difficult to diagnose, but it's usually something simple. When you set the throttle lever to some partly-open configuration the throttle spring pulls on the governor lever, pulling on it in such a way that it's trying to pull the throttle open. The first pic shows that G+M are connected when the machine is turned off. I have a 5.5 hp honda GX160 engine that is hard to start, but once it gets going it appears to run solid unless you throttle down quickly and then it sometimes will stall out. Does substituting electrons with muons change the atomic shell configuration? It shuts off after running for a few minutes when the oil gets hot. The engine has a yellow cable coming from under the air filter housing somewhere and goes into a nut type thing into the engine . If the insulator inside the coil has worn out or the insulator over the spark plug wire is damaged, there wont be enough electricity making it to the plug to ignite the fuel. if you could post your picture i would be greatful. Hard Starting, Knocking and Stalling, Do Not Sell or Share My Personal Information. Remote Start/Kill Kit. I've taken the spark plug out, reconnected the wire and cranked it over. #2. Website operating problems contact Webmaster. The switch tests good and I even went so far to replace it. Like to get it close to original as much as possible. Why do some images depict the same constellations differently? Though the throttle moves freely and can be pushed closed manually, the governor doesn't seem to be doing its normal job of pushing the throttle closed. Most recent engines come equipped with Hondas Oil Alert system, which shuts down the engine if the oil in the crankcase is too low, preventing internal damage. You must log in or register to reply here. Once I replaced carb, the engine runs smooth at all throttle levels. Test it with the kill switch lead disconnected to eliminate the kill circuit from the equation, set the air gap to around .010" and you should be in the ball park. It was doing it worse when the engine was cold before i put video on it. Once the piston is in the right position, the electricity in the coil is released, creating an arc of electricity across the electrodes of the spark plug, igniting the fuel. YAMAKATO On Off Switch Engine Kill Switch with Low Oil Sensor for Honda and Clones GX160 GX390 GX200 GX270 GX340 GX120 Predator 212 420 301 196 cc Baja Coleman Champion etc. Download or purchase Honda Engine owners' manuals for the GX160. The engine is on a Northstar (Northern Tool) 37 Ton Log splitter 2009 model. The governor tries to push it closed. Has dead mans handle removed (kill switch was disabled). Browse other questions tagged, Start here for a quick overview of the site, Detailed answers to any questions you might have, Discuss the workings and policies of this site. DoItYourself.com, founded in 1995, is the leading independent home improvement and repair website. Governors are typically a pair of weights that pull on a shaft, that presses a lever (we'll call this the governor lever). Motor is the GCV160. Two attempts of an if with an "and" are failing: if [ ] -a [ ] , if [[ && ]] Why? Is it running rough, despite everything being fine with the fuel system and air filter? Storage. Ronkonkoma, NY 11779 Phone 631-981-7231 Fax 631-981-7266 sales@switchpwr.com with a business card ? Honda GCV 160 on pressure washer. My B&S v-2 has started to surge when it runs. Any ideas? A feeler gauge can be used to set the correct gap, specified in the repair manual, before fully tightening the bolts. For a better experience, please enable JavaScript in your browser before proceeding. If you kill is 2 prong you'll need to ground one of those leads to the frame, and run the other lead back to the wire I just mentioned. I've a problem with a GX120 in that I start it and it just revs up to maximum rpm and stays that way. In this state the throttle opening is constant, as is the engine speed. Then extend the wire up to the operators area with a manual On/Off switch mounted there. . ON Off Engine Stop Kill Switch Fitment: Replacement for Honda GX100 3hp / GX120 4hp / GX160 5.5hp / GX200 6.5hp / GX240 8hp / GX270 9hp / GX340 11hp / GX390 13hp engines. Switch Assy.- Engine Stop [35120-ZL8-003] for Lawn Equipments | eReplacement Parts. Thx for your help. In a car, the power generation system is contained in the alternator, but in a small engine, the generator components are separated and mounted on and around the flywheel. also make sure your fuel filter is ok. The easiest way to set this gap is to place a business card between the flywheel and the coil, then tighten down the bolts enough to keep the coil in position. Best I can tell is that it is adding pressure to the fuel line so the fuel can travel up to the carb from the tank. Should I re gap the coil ? it happens disconnect at the wire that goes to the kill switch after you have made sure the oil level is ok. the oil alert switch is really just another kill switch and they do fail. 2023 LawnMowerForum.com. Got a 5.5 hp clone, wasn't idling well, stalled a lot, got a new carb for it and it now starts up easy with choke, but wont run unless choke is on. Engine starts on first pull whether switch is in on or off position. Hillside Honda, located at 139-07 Hillside Ave, Jamaica, NY 11435 has a huge inventory from new Honda Models to a wide selection of used cars for you to choose the perfect vehicle. Unsure about the serial number. Could the coil be giving me an unpredictable charge, and therefore difficulty in starting? It could be a valve clearance problem, but not likely. Hello there all. It would be unusual to have that many bad coils. Hillside Honda serves the Long Island, Queens, and Brooklyn area with a wide variety Honda vehicles. Hi, i have a Honda GX160 5.5hp engine with a kill switch, the problem i have is i can't get the switch working, it has a small black cable hanging off it which needs connecting somewhere can't figure out where though. The engine is 13 months old and runs a salt spreader; when under load it runs ok. Total hours on the engine can't be more than 20. It may not display this or other websites correctly. Wont stop. Honda's are bad about the governor gear wearing out, it is inside the engine block. How do I find out what the Series number is on my Briggs and Stratton Engine? More surging engines. Could it be compression and if so is there anything I could do about that. You are using an out of date browser. How can an accidental cat scratch break skin but not damage clothes? $12.95. Additional site navigation. Also fits most Honda WT30XK4 WT40XK3 pumps & cub cadet CC4033 26A-BPH3710 pressure washer. https://www.google.com/webhp?source=UTF-8#q=repair manual for honda gx270 engine. It only takes a minute to sign up. There was not a peep from the motor when attempting a start and it quickly flooded. Had a bent crank and the owners are thick, so it was brought to me when it "wouldn't start" As a result there is some vibration damage that I have repaired. For a better experience, please enable JavaScript in your browser before proceeding. not because it is a chronic problem, but because it is easy to check. I rarely find failed coils on Honda engines. Take out the rubber band and the entire throttle arm assembly. It needs to be hooked up to the primary side of the coil, you can tie it into the kill switch on your engine or hook it directly to the ignition module on the engine. Honda's are bad about the governor gear wearing out, it is inside the . When the engine is running, magnets on the flywheel pass by a coil, creating electricity. it runs fine but won't turn off. It is extremely hard to start a machine with stale fuel. The gap is not "super" critical, but if it's way off, it can affect the spark. You have to feather the choke some until it gets warm and then when you finally turn the choke off competely it tends to want to surge slightly. In short, I suspect, the gasket between the carb and black spacer is torn or not sealing or the gasket between the black spacer and the carb is. Essentialy I need to find a way to prove the coil dead before I order a new one. gokart, minibike, scooter or car. At Paragon Honda we pride ourselves on making the dealership experience simple and frustration free for drivers all across New York. Verified purchase: Yes | Condition: New. I see fuel halfway through that line, not sure whats supposed to be happening there. As far as I can tell there is no spark. Copyright 1995-document.write(new Date().getFullYear()) MH Sub I, LLC dba Internet Brands. I have an 8hp Tecumseh on an Ariens ST824 SnowBlower. Is the gap between the flywheel and the coil super critical ? JavaScript is disabled. This engine shut off switch had a round wire connector to attach to the ignition on the motor, The connector pulled right off the switch. Nov 17, 2012. Will run for a moment, but then dies out. i tried to send you a picture but couldnt post it as a reply. It's using more throttle to achieve the same speed because it has the added drag of overcoming the load too. 2023 LawnMowerForum.com. In its resting state there's a good amount of play in that spring and it's not the case that the spring is too short and continuously pulling the throttle open. just a thought is the flywheel key in place?but as 30 year said isolate the coil from the kill circuit and you can rule that out ,flywheel key good,air gap is good still no spark bad coil. For a better experience, please enable JavaScript in your browser before proceeding. I notice a hose that runs back to the fuel line, not sure how it works, but it connects to a nozzle on the engine that appears to puff out air. that's usually the first thing i do on a honda. This mean in this fight between the two systems, a stable state can be reached where the governor is pushing closed with X force and the throttle spring is pulling open with X force. Once I replaced carb, the engine runs smooth at all throttle levels. Hi, i have a Honda GX160 5.5hp engine with a kill switch, the problem i have is i can't get the switch working, it has a small black cable hanging off it which needs connecting somewhere can't figure out where though. Both the kill switch and the Oil Alert float connect to a single wire on the side of the coil. This means, when well adjusted, the mere running of the engine is pushing on the rod force the throttle closed. On occasion the black spacer is cracked or warped. By contrast the throttle spring pulls the same. Modern Honda engines use a solid state ignition system that uses a transistor to control when the electricity is sent through the spark plug wire. #3. M mechanic mark Lawn Pro Joined Jul 15, 2013 Threads On GCV models, this shroud is connected to the fuel tank. So much so that the way the previous owner stopped the engine by dropping throttle do low does not work. Carburetor All trademarks appearing on this page are the property of their respective owners. Product Description & Features: Fit for Honda GX120 GX160 GX200 GX240 GX270 GX340 GX390 engines. Honda kill switch. It may not display this or other websites correctly. . For User. The action of the governor lever, moving under the influence of the governor weights, is to close the throttle butterfly. Thanks all, F. You may not be able to spin it fast enough by hand to generate a spark as most solid state systems require a minimum of 600 rpm to generate a spark. Switching Power, Inc. 3601 Veterans Hwy. Yep the Buck is an Aussie & Oceannia only model. Troubleshooting. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. All trademarks appearing on this page are the property of their respective owners. Where is the KILL Wire and STOP SWITCH . The problem is that the bolt ear on the block that the carb manifold attaches to broke off. #1 Hi all, trying to get a Honda HRU19r "Buck" back up and running and currently I'm slowly cleaning and servicing the main parts. This system works by wiring a float into the ignition system: if the float is too low, the ignition circuit is cut, which prevents the spark plug from firing. I am now stopping the engine by choking the carb. Any ideas? We welcome your comments and suggestions. If the kill switch is damaged, it will need to be replaced. Can this be a better way of defining subsets? Contents for. If this engine behaved normally, what would make the governor arm move towards tick-over position? MENU > General Purpose Engine & DC Power unit > GX160 > Troubleshooting. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. yes it could be an oil alert problem. the machine runs fine, when you flip to stop it is unaffected, I'm having to choke it off. I've wiggled the wires around the ignition switch which seems to have an effect but I cannot get continuous spark. Many of the clone engines utilize bullet connectors instead of spade connectors, but I don't know about your engine, you would just have to have a look at the setup to tell for sure. Replacing all components such as gaskets and fuel lines is always recommended when rebuilding or repairing equipment. Hello there all. The Fora platform includes forum software by XenForo. Thank you for watching! You must log in or register to reply here. For a better experience, please enable JavaScript in your browser before proceeding. Could get it to start with the pull cord on occassion, but only once with the electric start. Check those gaskets first. Thanks. I don't think that's it because that wouldn't be affected by throttling down quickly, but still worth a check. : smallengines Is this engine completely stock, with stock airbox and muffler also? The engine has a yellow cable coming from under the air filter housing somewhere and goes into a nut type thing into the engine, there are no tell tale signs that the cable has another connector for this black cable hanging off the kill switch any ideas someone. You are using an out of date browser. Is Spider-Man the only Marvel character that has been represented as multiple non-human characters? More likely the oil switch than the coil, same symptom no spark. JavaScript is disabled. Below are some fundamental Honda troubleshooting issues and their probable causes for the GX120, the GX160 and the GX200 Honda Engines. drop the float bowl , drop the fuel seperator bowl. The thing cranks up on the first pull with full choke on. It is a basic model, with no flywheel brake, no safety arm/lever on the push handle, and no other safety switches. A Trusted Car Dealership in Queens, New York. Save my name, email, and website in this browser for the next time I comment. If its Honda, you can get it from www.hondalawnparts.com. Does anyone know the size of these bearings, they should be cheaper than buying the whole assy. I took it out and it looked exactly like my aquarium water level sensor. For other engines, the only way to see if the system may have tripped is to check the oil level. I note that the machine has a switch that grounds the coil unless closed. Have ebayed at low cost a handle lever original part and brake control cable. Connect and share knowledge within a single location that is structured and easy to search. Make sure coil is not mounted upside down, most will mount up either way, but will only work one way. Is it possible to jam the switch OPEN? Here's a failure that goes in reverse. Typically speaking, if it wont run unless the choke is on, its has a vacuum leak. Those low oil sensors can be quite finicky and you can not really trust the oil dipsticks as to amount of fill. It feels like I am not getting enough fuel though. It just idles slow. I have a 5.5 hp honda GX160 engine that is hard to start, but once it gets going it appears to run solid unless you throttle down quickly and then it sometimes will stall out. On occasion the black spacer is cracked or warped. where is this yellow lead supposed to connect? Keep in mind these are broad small engine. The throttle/speed control tries to speed the engine up/open the throttle valve. Whether you're shopping for a new Honda vehicle for sale in Queens, a quality used car, truck, or SUV, or find yourself in need of a world-class Honda service . Is that GCV160 a repower engine? The throttle lever isn't jammed open; the whole assembly is new and the return spring works to close the throttle lever position back to normal/idle position. How to fix this loose spoke (and why/how is it broken). I have had the fly wheel off, but not the coil. Feb 22, 2016. Pre-Operation Check. A governed engine operates on the concept of a fight between the throttle cable trying to open the throttle and the governor trying to close the throttle.

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